RBM-30 FLY -ASH Fully Auto Brick Plant Production Unit


AUTOMATIC FLY-ASH/CONCRETE  BRICK /BLOCK  MAKING YDRAULIC PRESS FULLY AUTOMATIC  
Model No. : RBM-30
Heavy structure body with four nos. of shaft to guide the Ram Punch of Mould, Electric Panel (With Mitsubishi PLC,) Limit Switch/Proximity Sensors, Hopper,  Cylinder Made by Honed Tube. Piston Is Hard Chrome. Production Capacity 28,000  to 32,000 Bricks/Shift. 10 H.P. Mould Vibrator, Automatic material feeder and Pallet Feeder, Hydraulic operated, controlled by PLC.
 ELECTRICAL CONTROL PANEL
MITSUBISHI HMI and PLC based Control panel with MCC, Relay control , Schneider Electric Switchgears, with all connectors and accessories.
 Hydraulic System
Hydraulic Power pack of  400 Ltr. Capacity,  with Flange type motor, Douty Gear Pump, Yuken Valves, Oil filters at Incoming , outgoing and return line. Electric Motor 20HP 3PH of Crompton / Havells, Complete With Power Pack , Water cooler arrangement.
 Brick Mould
(24 Cavity). 24 Bricks/Stroke  with Frog (Name in Brick).
Pan Mixer
2 No. “Reva” Pan Mixer having capacity of 650 Kgs. fitted with 2 Nos. heavy C.I.Rollers, fitted with changeable bottom wear plates fitted with mixing and discharge  blades, having special alloy steel tips, complete with quality Worm Reduction Gear Box Elecon/Radicon make powered by 20 H.P./Electric Motor of kirloskar/Crompton/Havells make With Star-Delta starter. 
Belt Conveyor
1 No. “Reva” Belt Conveyor for loading and unloading the material of the Pan Mixer of app. 31 ft.and powered by 3 H.P.Electric Motor of Kirlostar/Crompton make fitted with quality gear box with starter. The conveyor is fitted with rubber top nylon conveyor belt and is moving on frictionless idlers.
 Pallet Trolleys  
6 Nos. “Reva” Pallet Trucks are fitted with hydraulic lifting, hand pumping and manual dragging arrangement with lift capacity of 1000 Kgs.
Finished Brick conveying Conveyor    

    Finished Bricks Conveying  Conveyor  12 Feet Approx, Powered by 0.5 H.P. Geared Motor.

Automatic Batching System                                                                                                                                                               Auto Batching System of  3 Bins for Raw  Material. Weighing of the Raw Material on the Belt Conveyor with help of the Load Cells and Automatic Batch control System and Computer Printing Facility and one week data storage. Automatic Discharge of the Raw Material. Weighing conveyor controlled by 5/7.5 H.P. Geared Motor and ½ H.P. Chute vibrator on the Bins of Aggregate.


 Automatic Stacker                                                                                                                                                                   Automatic Stacker for Lifting the Pallets with Bricks. Powered by 01+02 H.P. Electric Motor, Controlled by Variable Frequency Drive Mini Material Loader to feed the Material in Batching System.